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Elements and Performance Criteria

  1. Prepare for the manufacture of ice creams and frozen dairy products
  2. Monitor the preparation and manufacture of ice creams and frozen dairy products to ensure quality standards are met.
  3. Diagnose, rectify and/or report problem arising from the preparation and manufacture of ice creams and frozen dairy products
  4. Review production processes

Required Skills

Required skills

Ability to

incorporate confectionary flavourings and fruits into ice creams and frozen dairy desserts

identify defects in the preparation and manufacture of ice creams and frozen dairy desserts

implement adjustments to processequipment in response to system review

report problems to designated person according to company policies and procedures

overview the implementation of the HACCP plan

carry out product sampling and testing according to the HACCP plan and operational procedures

provide relevant information to work colleagues to facilitate understanding of and

compliance with the Australian Standards and associated regulations

take action to improve own work practice as a result of selfevaluation feedback from

others or changed work practices regulations or technology

use technology to access information prepare reports and to access and prepare relevant data

implement workplace OHampS procedures

Required knowledge

Knowledge of

types of ice creams and frozen dairy products

the role of the major ingredients found in ice creams and frozen dairy products

the production system for the preparation and manufacture of ice creams and frozen dairy products including production instruction quality assurance requirements and orspecifications production specification and orstandards production equipment production procedures cleaning procedures and materials and raw materials

the output of each of the processes used in the preparation and manufacture of ice creams and frozen dairy products

the principles of operation of equipment and accessories used in the preparation and manufacture of ice creams and frozen dairy products

the interrelationships between suppliers of products and internalexternal customers

specific domestic and export market specifications for ice creams and frozen dairy products

different types and formulation of ice creams and frozen dairy products

pretreatment cooking and incorporation of confectionary flavourings and fruits

critical factors in the preparation and manufacture of ice creams and frozen dairy products

identification of defects during production and of final products

testing procedures for raw materials through to manufactured product

packaging procedures

quality and continuous improvement processes

sensory analysis techniques

chemical and physical hazards which may affect ice creams and frozen dairy products

storage handling and preparation procedures for ice creams and frozen dairy products

safe work procedures

sanitation and hygiene procedures

HACCP principles and critical limits in a HACCP program

identification of Critical Control Points CCPs and critical limits

water and energy use and recycling in processing

regulatory requirements associated with ice creams and frozen dairy products

environmental impacts of the food processing operation

safe systems of work

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

A person who demonstrates competency in this unit must be able to implement and review production standards and procedures for ice creams and frozen dairy products

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Critical aspects of assessment must include evidence of the ability to implement manufacturing processes for ice creams and frozen dairy desserts including

implementing process control procedures and data collection diagnosing and reporting problems in manufacturing carrying out sensory evaluation and product testing of ice creams and frozen dairy products and reviewing the production system for food safety and quality and environmental impact

Context of and specific resources for assessment

Assessment of performance requirements in this unit should be undertaken within the context of food technology Competency is demonstrated by performance of all stated criteria including the critical aspects and knowledge and skills elaborated in the Evidence Guide and within the scope as defined by the Range Statements applicable to the workplace environment

Assessment must occur in a real or simulated workplace where the assessee has access to

Production process and related equipment manufacturers advice and operating procedures

Methods and related software systems as required for collecting data and calculating yields efficiencies and material variances appropriate to production environment

Tests used to report relevant productprocess information and recorded results

Method of assessment

The following assessment methods are suggested

A report detailing the review of manufacturing ice creams and frozen dairy products

Written andor oral questioning to assess knowledge and understanding

Completing workplace documentation

Third party reports from experienced practitioner

Case studies

Field Reports

Guidance information for assessment

Evidence should be gathered over a period of time in a range of actual or simulated environments


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Legislation

Legislative requirements are typically reflected in procedures and specifications. Legislation relevant to this industry includes the Food Standards Code including labeling, weights and measures legislation; and legislation covering food safety, environmental management, occupational health and safety, anti-discrimination and equal opportunity.

Policies and procedures

Work is carried out according to company procedures, regulatory and licensing requirements, legislative requirements, and industrial awards and agreements.

OHS requirements

legislation, regulations, Codes of practice

safety data sheets (SDSs)

enterprise and process specific occupational health and safety requirements

Materials and equipment

May include dairy/dairy product processing chemicals, dairy/dairy products processing equipment.

Ice creams and frozen dairy products

Include frozen milks, custards, yoghurts and gelatos